Perfection. Just in Time.Sequencing Simplified.
The Nysus Solutions Broadcast module facilitates the receipt and delivery of OEM broadcasted messages. The system parses and translates applicable messages into build requirements for the assembly MES, packout, and shipping modules.What OEM Broadcast Integration Really Means
For Tier 1 and Tier 2 automotive suppliers building sequenced product — door panels, instrument panels, fascias, lighting, seats, wheels, exhausts — the OEM broadcast is the lifeblood of the operation. The OEM sends a stream of build messages defining exactly which units, in what option configuration, in what order, must arrive at their plant at exactly the right time. Missing a broadcast event, mis-parsing a VIN, or building out of sequence stops the OEM line — and triggers chargebacks measured in tens of thousands of dollars per minute.
The Nysus Solutions Broadcast module sits at this interface. It receives the OEM's message stream (in whatever format the OEM uses — and every OEM uses a different one), parses it correctly, validates it against your master data, and translates it into specific build requirements for your assembly stations, your packout, and your shipping operation. When done right, the operator on the line sees a clear, BOM-correct work order for the next unit, sequenced exactly to OEM order.
When done wrong — when the broadcast handler chokes on an unfamiliar message, drops a VIN, or feeds the wrong option content to the wrong station — the line stops. Nysus has been building broadcast integrations for years, across nearly every major OEM in North America. We know the protocols, the failure modes, and the recovery procedures.
Architecture & Technology
Multi-OEM Protocol Library — Native handlers for Ford, GM, Stellantis (FCA), Toyota, Honda, BMW, Mazda, Mercedes-Benz, and other OEM broadcast formats — including EDI 866, XML, fixed-width text, AS/2, and OEM-specific MQ-based protocols.
Guaranteed Message Receipt — Persistent queue with full message journaling. Every broadcast message is logged, acknowledged, and traceable. Communication outages are recovered without operator intervention.
Sequence Integrity Enforcement — Strict in-order processing with explicit out-of-sequence detection and alerting. The system never silently drops a unit or builds out of sequence.
VIN / Build-Order Translation — Parse the OEM's VIN or build identifier, decode the option content, and resolve it to your internal BOM, part numbers, and station-by-station work content.
Master Data Cross-Reference — OEM option codes mapped to your internal part numbers via configurable cross-reference tables that engineering can maintain without code changes.
Drive the MES, Packout & Shipping Modules — Parsed broadcasts are delivered as build requirements to assembly, packout, and shipping — driving sequenced delivery containers, labels, and ASNs (Advance Shipping Notices).
ASN & Label Generation — Generate the correct OEM-formatted shipping label, master label, mixed-load label, and ASN — including OEM-specific GS1, AIAG B-10, and Galia labels.
Discrepancy & Recovery Tooling — When the broadcast and the physical reality don't match (a damaged unit, a missing part, an emergency rebuild), the system provides controlled discrepancy handling with full audit trail.
Hot-Standby & Disaster Recovery — For mission-critical accounts, the broadcast handler can run in active/standby mode with automatic failover so a single server outage never stops the OEM line.
Our Differentiators
Proven OEM Library — Production deployments across Ford, GM, Stellantis, Toyota, Honda, BMW, Mazda, and Mercedes-Benz broadcast protocols.
Reliability-Engineered — Designed to never lose a message, never silently drop a unit, never build out of sequence.
End-to-End Coverage — Broadcast receipt → BOM translation → operator guidance → packout → label → ASN — all from one integrated platform.
Built-in Discrepancy Handling — Controlled workflows for damaged units, late builds, and emergency replacements — with full audit trail back to the OEM.
Hot-Standby Capable — Active/standby deployment available for mission-critical sequenced supply contracts.
Nysus 24/7 Production Support — When the OEM line is running, our support team is awake. Direct access to the engineers who know your broadcast handler inside out.
Built Into the Nysus MES Platform
Sequence Broadcast is a native module of the Nysus Solutions Manufacturing Execution System — not a bolt-on or third-party add-in. When an OEM transmits a broadcast message at Paint Exit, Trim Entry, or any defined sequencing gate, the Nysus Broadcast module captures it, validates it, and hands normalized build data directly to the rest of your Nysus MES in real time. The same platform that drives your work instructions, traceability, downtime tracking, and PLC integration also orchestrates your just-in-time and just-in-sequence operations. One system. One user interface. One vendor accountable for the entire shop floor.
OEM BROADCAST SYSTEMS
Deployment & Onboarding for a New OEM Program
OEM Specification Review — Review the OEM's broadcast specification, AIAG / standard label requirements, ASN format, and any program-specific overlays.
Cross-Reference Setup — Build the OEM-option-code to internal-part-number cross-reference with your engineering team.
Test Plant Simulation — Run the OEM's broadcast test files through the system in a non-production environment, validating every field, every edge case, every label.
OEM Connectivity Setup — Establish the OEM's VAN, AS/2, or direct connection — including all required security, encryption, and certification testing.
Pilot Launch — Run side-by-side with the customer's existing process during ramp, with the ability to fall back if anything looks wrong.
Production Support — Around-the-clock support during launch and ongoing production — with escalation procedures defined and rehearsed.
Common Industries & Use Cases
Automotive Sequenced Suppliers (Tier 1)
Door panels, instrument panels, fascias, lighting, seats, wheels, exhausts, and other JIS/JIT supplied modules.
Tier 2 Suppliers Selling Into Tier 1
Sub-assembly suppliers whose customers are themselves running sequenced operations into the OEM..
Electric Vehicle & EV Component Suppliers
Battery modules, motor assemblies, power electronics — increasingly delivered on OEM broadcast.
Custom OEM Programs
Aerospace, defense, and heavy equipment OEMs running sequenced-build programs with custom messaging requirements.
When it has to be
Just in Time. Everytime.
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537