Robotic Vision Inspection
Every Part. Every Feature. Verified.
Why Chose Nysus Solutions?
Vision inspection and robotic testing turn quality from a sampled, statistical activity into a verified, 100% activity. Instead of pulling parts for inspection or relying on operators to catch defects, a robotic vision cell checks every unit — every feature, every option, every dimension — at line speed.
Nysus Solutions designs systems that combine FANUC robots with 2D and 3D machine vision, laser profilers, and functional test equipment. We use the robot to bring the camera (or the part) into the right position — making it possible to inspect features that fixed-camera systems simply cannot see.
Key Capabilities & Benefits
Presence & Absence Verification — Confirm that every component, fastener, label, and feature is present before the unit advances.
Dimensional Inspection — Measure critical dimensions using 2D vision, 3D laser, or structured light at cycle time.
Color & Cosmetic Verification — Validate paint color, surface finish, and cosmetic defects against a reference standard.
Option Level & Configuration Check — Verify the correct option content is installed for the build sequence — critical for sequenced delivery.
Barcode & Data Matrix Reading — Read and validate 1D/2D codes; capture and store image evidence with each read.
Robot-Guided Inspection — Mount the camera on the robot to inspect features at multiple angles and orientations on the same part.
Functional & Electrical Test — Integrate end-of-line functional test, leak test, electrical test, and torque audit into the robotic cell.
Defect Mapping & SPC — Scatter-plot visualization of defect type and location to drive root-cause investigation.
Common Industries & Use Cases
Automotive Final Assembly
Option-level verification, fit-and-finish inspection, headlight aim, and sequenced delivery verification.
Lawn & Garden / Outdoor Power
End-of-line inspection of riding mowers, ATVs, and small engines (including option-level and decal verification).
Appliances & White Goods
Cosmetic inspection, model and color verification, and functional test.
Aerospace & Defense
100% inspection of safety-critical features.
What's Included in a Nysus Robotic Cell
FANUC Robot — Selected for accuracy and reach — often LR-Mate or M-10 series for handheld camera work; iRVision-compatible robots for tight integration.
Vision System — Keyence, Cognex, FANUC iRVision, or comparable platform; selected based on inspection requirements and customer standardization.
Lighting Engineering — Custom lighting design — bar, ring, dome, or coaxial — engineered for repeatable image capture in the production environment.
Fixturing & Part Presentation — Repeatable nests, conveyors, or AGV interfaces ensuring consistent inspection geometry.
Functional Test Integration — Where required, integration with leak testers, hipot testers, function test PLCs, and torque audit tools.
Defect Marking — Optional automated marking or routing of failed units to a rework lane.
Nysus MES Integration — Full traceability, image archival, defect collection, and SPC reporting.
Auditable Test Records — Per-unit test records suitable for ISO, IATF 16949, FDA, and other regulated quality systems.
Get into Automating!
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537