Robotic Palletizing
Safely Handle Materials of All Sizes and Weights.
Why Chose Nysus Solutions?
Palletizing looks simple but rarely is. Pallet patterns, slip sheets, mixed SKUs, label orientation, shrink wrap integration, and AGV/forklift hand-off all need to be engineered together. Nysus brings a turnkey approach — from infeed conveyor to wrapped, labeled, ready-to-ship pallet.
Our cells are built around standard, proven FANUC palletizing robots and software, with custom end-of-arm tooling and pattern programming tailored to your products.
Key Capabilities & Benefits
Case Palletizing — Corrugated cases, RSC and tray packs, in single- or multi-line configurations.
Bag Palletizing — Open-mouth and valve bags of feed, chemical, resin, and food products — including bag flattening.
Drum, Pail & Tote Handling — Heavy-payload handling of 55-gallon drums, pails, and IBC totes with appropriate lifting tooling.
Mixed-SKU & Rainbow Pallets — Build mixed-case pallets to customer order — common in distribution centers and 3PL operations.
Layer Sheet & Slip Sheet Placement — Automatic infeed and placement of tier sheets between layers.
Depalletizing — Inbound depalletizing of incoming raw material, components, or returnable containers.
Multi-Line Palletizing — A single robot can palletize two, three, or more production lines onto separate pallet build positions.
Integration with Wrapping & Labeling — Hand-off to stretch wrappers, strapping machines, label print-and-apply, and AGVs.
Common Industries & Use Cases
Food & Beverage
Cases, trays, and shrink-wrapped bundles of finished product to outbound shipping.
Pet Food, Feed & Agriculture
Bag palletizing of feed, fertilizer, seed, and pet food.
Chemicals & Building Products
Bags, pails, and drums of resins, additives, and finished chemical products.
Automotive & Industrial Parts
Stacking of parts in dunnage, totes, or onto returnable racks.
What's Included in a Nysus Robotic Cell
FANUC Palletizing Robot — M-410, M-710, or M-900 series sized for the payload, reach, and stack height required.
Pattern Software — FANUC PalletTool or custom pattern software allowing fast addition of new SKUs and patterns without re-programming.
End-of-Arm Tooling — Vacuum, mechanical, fork, or bag-clamp tooling — often combined into a multi-purpose tool that handles cases, sheets, and pallets in one cycle.
Pallet & Sheet Magazines — Automatic infeed of empty pallets and tier sheets so the cell runs unattended.
Infeed & Outfeed Conveyance — Case turners, accumulation conveyors, and outbound full-pallet discharge designed for your takt.
•Safety System — Fenced enclosure, area scanners, or muting curtains designed to ANSI/RIA R15.06 — including safe operator access for pallet exchange.
HMI & Production Reporting — Operator touchscreen with SKU selection, pattern preview, alarm management, and production count reporting.
MES & ERP Integration — Pallet-level data capture (SKU, count, build time, operator) into MES and ERP for accurate finished-goods inventory.
Get into Automating!
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537