Robotic Painting & Finishing
World-Class Finishes. Optimized Material Usage.
Why Chose Nysus Solutions?
Robotic painting is an interdisciplinary problem: robot motion, fluid delivery, atomization, electrostatics, and booth airflow all interact with each other. Nysus engineers understand the complete system — not just the robot — and design cells that hit your transfer-efficiency, film-build, and appearance targets out of the gate.
We work with proven applicator suppliers and finish integrators to ensure the gun, fluid pump, color change system, and robot are properly matched to your process..
Key Capabilities & Benefits
Liquid Paint Application — Solvent and waterborne basecoat, clearcoat, primer, and topcoat application with consistent film build and appearance.
Two-Component (2K) Finishes — On-ratio meter-mix with pot-life management and automatic flushing.
Electrostatic Application — High-transfer-efficiency electrostatic application with automatic voltage and current monitoring.
Powder Coating — Robotic powder gun positioning for complex parts and Faraday-cage areas that fixed reciprocators cannot reach.
Color Change Optimization — Programmable color change cycles minimize purge solvent and downtime between colors.
Sealer & Adhesion Promoter Application — Precision application of primers and promoters on bonding surfaces.
Path Planning & Off-Line Programming — ROBOGUIDE PaintPRO and similar tools generate optimized paths from CAD, dramatically reducing new-product introduction time.
Booth & Conveyor Integration — Tight integration with conveyor tracking, booth controls, oven controls, and color change manifolds.
Common Industries & Use Cases
Automotive Body & Trim
OEM and tier supplier paint operations for body panels, bumpers, and interior/exterior trim.
Heavy Equipment
Agricultural, construction, and off-highway equipment painting.
Lawn & Garden / Outdoor Power
Mower decks, frames, and engine components.
General Industrial Coatings
Cabinets, enclosures, structural steel, and fabricated components.
What's Included in a Nysus Robotic Cell
FANUC Paint Robot — Paint-environment-rated robot (P-series or equivalent) certified for hazardous-location operation.
Applicator & Fluid System — Air-spray, air-assisted airless, or rotary atomizer applicator with matched fluid supply and color change manifold.
Booth Integration — Coordination with booth airflow, exhaust, and grating systems for safe and compliant operation.
Conveyor Tracking — Robot tracks moving parts for in-motion painting on continuous conveyor systems.
Color Change System — Multi-color manifold with optimized purge cycles and waste tracking.
Curing Oven Coordination — Sequencing of part presentation to flash and bake ovens with proper part spacing.
Safety & Compliance — Designed to NFPA 33, NEC Class 1 Division 1/2, and applicable hazardous-location requirements.
Production Data Capture — Per-part film thickness, color, gun trigger time, and applicator data flowed into MES for traceability and material yield analysis.
Get into Automating!
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537