Material Dispensing
Precision Application. Zero Waste. Perfect Every Time.
Why Chose Nysus Solutions?
A successful dispense application is not just about the robot — it requires deep knowledge of fluid handling, valve technology, and the chemistry of the material itself. Nysus engineers work closely with adhesive and sealant suppliers to specify the right valve, pump, hose, and heater package for your specific fluid and process.
We also integrate inline inspection so a missed or short bead is caught before the part moves to the next station — eliminating costly rework and warranty issues..
Key Capabilities & Benefits
Adhesive Application — Structural adhesives, urethane, epoxy, methacrylate, and pressure-sensitive adhesives applied in beads, dots, or swirl patterns.
Sealant Application — Body sealers, seam sealers, weather strip primers, and gasket-forming materials — including hot-applied butyl and asphaltic materials.
Two-Component Materials — Precision meter-mix dispensing of 2K epoxies, urethanes, and silicones with on-ratio verification.
Grease & Lubricant Dosing — Accurate volumetric dispensing of grease, oil, and assembly lubricants at point of assembly.
Bead Inspection — Laser bead inspection or vision inspection verifies presence, position, width, and continuity in real time.
Flow Control & Compensation — Closed-loop dispense controllers adjust pressure and valve timing to maintain bead consistency as material temperature changes.
Heated Delivery Systems — Integrated drum unloaders, heated hoses, and applicators for warm-melt and hot-melt materials.
Common Industries & Use Cases
Automotive Assembly
Windshield urethane, body seam sealing, panel bonding, NVH foam, and gasket dispense.
Appliance Manufacturing
Door gaskets, panel bonding, and insulation foam.
Electronics & Battery
Conformal coating, potting compound, thermal interface materials, and battery cell bonding.
Aerospace & Defense
Sealants, fillets, and structural bonding on airframe components.
What's Included in a Nysus Robotic Cell
FANUC Robot — Sized for the work envelope and dispense speed required — often a LR-Mate or M-10 for small parts; M-20 or larger for vehicle-scale work.
Dispense Valve & Applicator — Needle, swirl, jetting, or pressure-fed valve matched to the material viscosity and bead profile.
Material Supply System — Drum unloader, cartridge dispenser, or pail pump with heated hose if required.
Dispense Controller — Closed-loop flow controller with shot size, line speed compensation, and fault detection.
Bead Inspection — Integrated laser profilometer or 2D/3D vision for in-process verification.
Purge & Cleaning Station — Automated nozzle purging and cleaning to prevent material cure-on-tip.
Fixturing & Conveyance — Custom nests, indexing tables, or pass-through conveyors aligned to your line takt.
MES Integration — Per-part traceability of bead volume, time, temperature, and inspection result.
Get into Automating!
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537