Machine Tending
Keep Your Machines Running. Free Your Operators.
Why Chose Nysus Solutions?
Robotic machine tending automates the loading and unloading of parts into CNC mills and lathes, injection molding machines, press brakes, stamping presses, EDM equipment, and other production machinery. Instead of relying on operators to repeatedly transfer parts in and out of a machine, a robot performs the handling — accurately, tirelessly, and around the clock.
Nysus Solutions designs and integrates complete machine tending cells using FANUC industrial and collaborative robots. Whether you are running a single CNC or a multi-machine cell, we engineer the gripper, infeed, outfeed, safety system, and machine interface to deliver a turnkey automation solution.
Key Capabilities & Benefits
CNC Machine Tending — Load and unload chucks, vises, and fixtures on mills, lathes, and turning centers from any major control (FANUC, Siemens, Haas, Mazak, Okuma).
Injection Molding Tending — Remove molded parts, place inserts, and perform post-mold operations such as degating, trimming, and stacking.
Press & Stamping Tending — Safely load blanks and unload finished stampings — eliminating the highest-risk manual operation in many press shops.
Lights-Out Production — Run unattended overnight and weekend shifts with stack lights, e-stop monitoring, and remote alerts on fault.
Multi-Machine Cells — A single robot can tend two, three, or more machines on a rail or central pedestal — dramatically improving asset utilization.
Quick Changeover — Recipe-driven gripper and program selection lets you swap part families in minutes, not hours.
Quality Inspection — Integrate vision, gauging, or probing inside the cell to verify dimensions before the part ever leaves the robot.
Common Industries & Use Cases
Automotive & Tier 1/2 Suppliers
High-mix, high-volume machined and molded components.
Aerospace & Defense
Precision lathe and mill work where consistency is non-negotiable.
Consumer Goods Manufacturing
Plastic and metal components produced in large quantities.
Heavy Equipment & Off-Highway
Large, heavy parts where manual handling is an ergonomic concern.
What's Included in a Nysus Robotic Cell
FANUC Robot — Right-sized for the payload, reach, and cycle time required — from compact CR/CRX cobots to high-payload M-series industrial arms.
Custom End-of-Arm Tooling — Designed and built in-house — grippers, dual-zone tooling, vacuum, magnetic, or servo-driven solutions.
Part Presentation — Infeed conveyors, bowl feeders, dunnage racks, or bulk de-stacking depending on incoming part format.
Safety System — Light curtains, area scanners, fenced enclosures, or speed-and-separation monitoring engineered to current OSHA and ANSI/RIA R15.06 standards.
HMI & Controls — Operator-friendly touchscreen interface with recipe management, production counters, and full diagnostic visibility.
PLC & Network Integration — Allen-Bradley, Siemens, or other PLC platforms; integration with your MES for traceability, OEE, and production reporting.
Installation, Training & Support — On-site installation, operator and maintenance training, and 24/7 support through the Nysus customer support team.
Get into Automating!
sales@nysus.com
(877) 830-8624
403 Tomahawk Drive
Maumee, Ohio 43537