Robotic Assembly

Error Proof Assembly. Reduce Labor. Built-In Traceability

Why Chose Nysus Solutions?

Assembly is rarely a pure robot problem. It is a process problem that includes part presentation, error detection, operator interaction, and data capture. Nysus brings together robotics, controls, software, and MES expertise under one roof — so the cell ships ready to perform, not just ready to move.

We have engineered assembly cells that combine robotic operations with operator-assisted steps, using Nysus MES to guide the human portion of the work while the robot handles the rest.

A yellow industrial robotic arm working on a manufacturing task inside a controlled environment, with a monitor displaying graphical data and controls, and a green tray on the workstation.

Key Capabilities & Benefits

Part Picking & Placement — Vision-guided picking from bins, trays, and conveyors with sub-millimeter placement accuracy.

Screwdriving & Fastening — Integration with Atlas Copco, Bosch, Ingersoll Rand, and other DC and pulse tools via open protocol with full torque/angle traceability.

Press-Fit & Force-Controlled Insertion — Closed-loop force feedback verifies proper press depth and detects misaligned or out-of-spec parts.

Snap-Fit & Clip Assembly — Servo-driven and force-controlled engagement with verification that each feature is fully seated.

Adhesive Application & Bonding — Combined dispense-and-place operations for bonded subassemblies.

Multi-Robot Coordination — Synchronized motion between robots for hand-off operations and complex assembly sequences.

Collaborative Operation — FANUC CR/CRX cobots for stations where operator interaction is required without full fencing.

Full Traceability — Each torque, force, vision result, and serial number captured and stored against the unit serial in MES.

Common Industries & Use Cases

Disassembled car frame and parts laid out on a plain background, including a partially assembled car body, a red tail light, black bumper pieces, and other smaller mechanical parts.

Automotive Components

Electronic modules, lighting assemblies, sensors, and powertrain subassemblies.

Close-up of a person pressing a button on a medical device control panel with a touchscreen display showing various settings.

Medical Device Assembly

Disposable devices, drug delivery systems, and diagnostic instruments built in cleanroom-compatible cells.

A digital high-performance water pump with red and black components, labeled "High" on the barrel, with electrical wiring and mounting brackets.

Industrial Products

Valves, pumps, electrical components, and instrumentation.

Technician in blue uniform working on a large battery pack with orange and gray components in a technical setting.

Battery & Energy Storage

Cell stacking, module assembly, and pack-level integration.

What's Included in a Nysus Robotic Cell

FANUC Robot or Cobot — Selected based on payload, reach, accuracy, and operator-interaction requirements.

Custom End-of-Arm Tooling — Multi-function grippers that may combine vacuum, mechanical, screwdriving, and sensing in a singletool.

Vision Guidance — 2D or 3D vision for part locating, defect detection, and final inspection.

Torque Tool Integration — DC tools connected via open protocol with PSET selection and per-fastener traceability.

Part Presentation — Vibratory bowls, flex feeders, tray handlers, or pallet conveyors as appropriate.

Nysus MES Integration — Automated work instructions, training verification, defect collection, and full product traceability built in.

Operator Interface — Touchscreen HMI with recipe management, production dashboards, and call-for-help routing.

Safety Architecture — Designed and validated to ANSI/RIA R15.06 with risk assessment documentation.

Industrial robotic arm enclosed in a safety barrier in a manufacturing facility.

Get into Automating!

sales@nysus.com
(877) 830-8624

403 Tomahawk Drive
Maumee, Ohio 43537